'Made-to-order' gets the order
Offering customized belting secures more accounts and increases margins
By -- Industrial Distribution, 9/1/2000
Winning accounts and increasing profits in the industrial belting supply business often comes down to the "Cuisinartrfactor" of how well a distributor can slice and dice a belt to meet customer needs.
Distribution companies must still navigate the integrated supply chess game played by many manufacturing customers, but transforming the hay-bale-or-larger sized rolls of belting into straps or ribbons that function in sync with increasingly specialized and efficient machines can help a company checkmate the competition.
Conveyor Belt Services, Inc., a mid-sized distributor in Duluth, Minn., has noticed the integrated supply trend among its wood products and mining customers. From its sole branch, Conveyor Belt Services distributes products to North and South Dakota, Iowa, Wisconsin and Michigan's upper peninsula.
"We have customers with multiple plants and they've been trying to consolidate their purchasing efforts to have it under one contract," says company president Bruce Mars. "It's a little bit scary in that if you lose that order, you're no longer getting any of the pie."
Working with these companies has forced Conveyor Belt to convince customers it has the information technology and employees to handle larger accounts. More importantly, selling Conveyor Belt Services means pitching the technical assistance, installation and repair services, Mars says.
"Mining companies in general are expecting more and more from their suppliers, [and asking] them to provide a host of services to help lower their costs," Mars says.
Anecdotal examples aside, national wholesale companies like St. Louis, Mo.-based Beltservice Corp. say integrated supply is still a real threat. Dale Waltz, one of the company's key account managers, says it's a classic case of the middleman getting squeezed.
"We're seeing that our distributors are facing continued pressure," Waltz says. "Their customers are involved in integrated supply and reducing the number of vendors. That's making the market a lot tighter."
Multi-line distribution companies like St. Paul, Minn.-based Applied Power Products, Inc. enjoy some advantages. Angela Field, the company's national marketing manager, says synergies among the company's five divisions covering the belting, die cutting, hose, seals and o-rings and power transmission product families help Applied Power Products win customers.
"We've seen some additional business come our way through customer consolidation," Field says.
Distribution companies primarily selling belting, however, need to emphasize how they can improve the product's performance. Larry Cain, president of California Industrial Rubber Co., says his company has regained business from customers that have backed away from integrated supply agreements. Cain says specialty items often require installation and tailoring and it's especially difficult on a third party integrator when customers need fabrication.
"We've had several major national accounts that have gone to integrated supply and for a while we were locked out," Cain says. "But our function is so special that very often we're able to recapture the business."
About 80 percent of sales made by this Fresno, Calif.-based mid-sized distributor are to agricultural customers. Other major accounts include lumber, aggregate and mining. California Industrial Rubber competes through its value-added services like cleating, vulcanizing and lacing.
"Just selling a flat conveyor belt is extremely competitive, so you have to have the value-added functions," Cain says. "Once companies get into value-added [services], the margins become much more attractive and viable."
Diverting used industrial belting from landfills and creating new products from the material can mean big bucks for specialized distributors. Two Midwestern companies, St. Paul, Minn.-based Applied Power Products, Inc. and Ashmus Belting Co., headquartered in Kenosha, Wisc., provide best-of-breed examples.
Applied Power's largest belting customer base is in the grain industry, but each of the company's five divisions represents a different product family. Die cutting is one of the other divisions, and Applied Power uses die-cutting machinery to stamp out new products. Angela Field, Applied Power's national marketing manager, says tractor floor mats is one example.
"It takes a lot of heavy equipment to cut out belting," Field says. "You need special equipment to stamp out the parts."
Ashmus Belting is a small, one-branch distributorship that president Lynn Beck hopes to grow into a mid-sized company. More than 90 percent of the firm's business involves reconditioning used belts. What can't be fixed is often sold as scrap, Beck says, but she sees greater opportunities in revamping the belts into new products. Horse mats and flooring, particularly for dairy farms, are typical uses.
"Flooring is a big thing [for used belts] because it virtually lasts forever and it protects machinery from hitting the concrete floor," Beck says. "Every day we're trying to think of new ways to do this. It's the only way we can see our business growing."
NORTHEAST COASTAL (figures in millions)
Plumbing, Heating & Air Conditioning3.7
Electrical Work2.9
Engineering Services2.7
Grocery Stores2.6
Paper Mills2.1
MID-ATLANTIC (figures in millions)
Pulp Mills9.5
Plumbing, Heating & Air Conditioning8.2
Electrical Work7.1
Grocery Stores6.7
Engineering Services6.2
SOUTH-ATLANTIC (figures in millions)lions)
Plumbing, Heating & Air Conditioning13.1
Electrical Work10.8
Grocery Stores9.4
Engineering Services8.5
Nonresidential Construction5.8
SOUTHEAST CENTRAL (figures in millions)
Plumbing, Heating & Air Conditioning3.8
Grocery Stores3.1
Electrical Work2.9
Industrial Buildings & Warehouses2.7
Paper Mills2.3
NORHTEAST CENTRAL (figures in millions)
Plumbing, Heating & Air Conditioning10.3
Engineering Services8.4
Electrical Work7.3
Grocery Stores6.5
Paper Mills5.5
NORTHWEST CENTRAL(figures in millions)
Plumbing, Heating & Air Conditioning4.7
Meat Packing Plants3.7
Grocery Stores3.4
Electrical Work3.2
Nonresidential Construction2.2
SOUTHWEST CENTRAL (figures in millions)
Plumbing, Heating & Air Conditioning6.8
Industrial Buildings & Warehouses6.1
Electrical Work5.7
Heavy Construction5.5
Chemical & Fertilizer Mining5.5
MOUNTAIN STATES (figures in millions)
Plumbing, Heating & Air Conditioning4.2
Electrical Work3.8
Engineering Services3.2
Copper Ores3.1
Grocery Stores2.7
PACIFIC COAST (figures in millions)
Engineering Services8.0
Plumbing, Heating & Air Conditioning7.5
Electrical Work7.0
Grocery Stores6.1
Nonresidential Construction3.4
















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